How to extend the life of your conveyor belts

• Conveyor belts are an indispensable part of the operations of many companies in the manufacturing, recycling, raw materials, construction and agricultural sectors. When you experience a breakdown on a conveyor belt, it can lead to costly downtime and delays. Therefore, it is crucial to ensure that your conveyor belt functions optimally and has a long service life.

Here you will find some concrete tips for maintenance, inspection and replacement that can extend the life of your conveyor belts – and at the same time save you unnecessary costs.

1. Regular maintenance

Maintenance is the foundation of a well-functioning conveyor belt. Be sure to incorporate these elements into your routines:

• Cleaning: Continuously remove accumulated materials, especially under the belt and at the scrapers, to avoid damage to the belt.

• Lubrication: Ensure proper lubrication of bearings to avoid unnecessary wear.

• Tensioning the belt: A belt that is too loose or too tight can lead to damage. Check the tension regularly and adjust if necessary.

By keeping the conveyor belt clean and properly adjusted, you can reduce the risk of both minor and major problems.

2. Frequent inspections

Spotting small defects early can save you from bigger expenses later. Make a regular inspection schedule and pay attention to the following:

• Rubber band wear: Check for cracks, holes and visible signs of wear.

• Condition of the rollers: Make sure that the rollers rotate freely without making noise.

• Scrapers and deposits: Scrapers that are not working properly can lead to a buildup of materials that unnecessarily wear the belt.

Create a checklist for your inspections so you can easily follow up and take action if problems are discovered.

3. Avoid common mistakes

Mange skader på transportbånd opstår på grund af almindelige fejl. Her er nogle af de mest udbredte – og hvordan du undgår dem:

• Overloading: Make sure the belt is not overloaded with too heavy or too large materials.

• Misalignment: A crooked or misaligned conveyor belt can lead to unnecessary wear and tear and operational issues.

• Maintenance shortcomings: Ignored small errors often develop into big, expensive problems.

By training your employees in the correct use and maintenance of the conveyor belt, you can avoid many of these errors.

4. The importance of replacing spare parts in time

Spare parts are a critical factor in the lifespan of your conveyor belt. Old or worn parts can quickly lead to further damage and downtime. Make sure you have a plan for timely replacement of parts like:

• Rollers: Worn rollers can block and cause damage to the belt.

• Scrapers: Good scrapers protect the belt from material build-up.

• Rubber belts: Replacing a worn belt is cheaper than repairing collateral damage.

At ABC Industrigummi we offer a wide range of spare parts and accessories for conveyor belts. Our products are stocked and delivered quickly so you can minimize downtime. See our selection of rollers, scrapers and rubber belts.

5. Consider a service agreement

If you want to ensure maximum uptime and extend the lifespan of your conveyor belt, a service agreement can be a valuable investment. With a service agreement you get:

• Professional inspections: Experts review your conveyor belt regularly and detect potential issues before they develop.

• Preventive maintenance: Wear and tear is identified and repaired to avoid unexpected downtime.

• Scheduled replacement of spare parts: A service agreement ensures that important components such as rollers, scrapers and bearings are replaced in time.
• Emergency assistance: The ABC service agreement includes prioritized assistance for urgent issues, so you can get your operations up and running again quickly. We’re on call 24/7 to keep your production up and running.

A service agreement can provide peace of mind and ensure your conveyor belt is always in top shape.

Is your conveyor belt in top shape?

If not, you can contact us for advice and order the necessary spare parts.

We can help you keep your business running without unnecessary interruptions. We’re here to advise you on the best solutions for your business.